Duplex Steel Forgings

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Duplex Steel Forgings Manufacturer and Supplier in Dubai, UAE

Duplex Steel Forgings Supplier in Abu Dhabi, Duplex Steel Forgings Manufacturer in Dubai, Duplex Steel Forgings Exporter in Ajman, Duplex Steel Forgings Manufacturer and Supplier in Dubai, UAE

Our company specializes in offering a wide range of Duplex Steel Forgings sourced from trusted suppliers known for their expertise in high-performance alloys. These forgings are customized to meet various industry needs and are available in different sizes, grades, and standards. They are widely used in sectors such as oil and gas, marine, and chemical processing, valued for their strong resistance to corrosion and erosion. Featuring a sturdy microstructure, these forgings provide excellent strength and durability, maintaining consistent mechanical properties across their structure.

Duplex Steel Forgings Specifications

Standard	:	ASTM A /SA A1049 / A1049M, A788 / A788M
Dimension	:	ASTM,DIN, BS,GB, IS and all International Standards
Forged Between	:	2300/1700ºF (1260/930ºC) and air cooled
Severe Reductions	:	Ingot breakdown, Roll forging, Drawing, Blocking and Backward extrusion- 2300ºF (1260ºC).
Moderate Reductions	:	Finish forging and upsetting- 2200ºF (1200ºC).
Slight Reductions	:	Coining, restriking and end upsetting- 2050ºF (1120º).
Type	:	Chain Link, D Shackle, Bow Shackle etc.

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Top Duplex Steel Forgings Manufacturing Company in Dubai

At PipingMart, we take pride in being the largest supplier and manufacturer in the UAE, offering cutting-edge solutions for all your piping needs. With state-of-the-art production plants strategically located in the UAE, we boast a vast inventory of over 25,000 tons of premium-quality materials readily available in stock.

We offer These Duplex Steel Forgings as per DIN, ISO, JIS or ANSI Standard.

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Advantages of Duplex Steel Forgings

Corrosion Resistance: Duplex steel forgings exhibit excellent corrosion resistance, particularly in environments containing chlorides and sulfides. This makes them suitable for offshore and marine applications where resistance to pitting and crevice corrosion is crucial.
High Strength: These forgings are superior to austenitic and ferritic stainless steels. This strength allows for lighter designs and reduces material thickness without sacrificing structural integrity, making them cost-effective in various industrial sectors.
Good Weldability: Duplex steel forgings have good weldability, simplifying fabrication processes and allowing for easy joining components without compromising mechanical properties. This property is advantageous in constructing complex structures and components.
Excellent Toughness: They possess high toughness and ductility, even at low temperatures, which enhances their resistance to impact and fatigue. This makes duplex steel forgings suitable for applications where toughness and durability are critical, such as in pressure vessels and pipelines.
Stress Corrosion Cracking Resistance: Duplex steels resist stress corrosion cracking (SCC), a common issue in harsh environments with high temperatures and aggressive chemicals. This resistance ensures long-term reliability and safety in demanding conditions.

Types of Duplex Steel Forgings

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Duplex Steel Forgings Uses

Application Industry

Duplex Steel Forgings applications are as diverse as the industries they serve driven primarily by the aerospace, railway, construction and automotive industries with petrochemical, nuclear, medical, Oil & Gas, Chemical, Pharmaceutical, Food & Beverage, Nuclear, Thermal Power plants, Paper and Pulp, marine and mining, etc.

Automotive Industry

Construction Sector

Aerospace Applications

Oil and Gas Industry

Oil and Gas Industry: Duplex steel forgings are used in offshore platforms, subsea equipment, pipelines, and refineries due to their high strength and resistance to corrosion in harsh environments.
Chemical Processing: They are utilized in chemical plants for equipment such as reactors, heat exchangers, and storage tanks where resistance to corrosive chemicals and high temperatures is crucial.
Marine Industry: Due to their resistance to seawater corrosion and strength, Duplex steel forgings are employed in marine applications like shipbuilding for hulls, propeller shafts, and other critical components.
Pulp and Paper Industry: Duplex steel forgings are used for processing equipment such as digesters, bleach washers, and pulp refiners, where corrosion resistance and durability are essential.
Desalination Plants: Forgings made from duplex steel are used in desalination plants for components like pumps, valves, and heat exchangers due to their resistance to saline environments and high mechanical strength.

How to Choose the Right Duplex Steel Forgings

Corrosion Resistance: Duplex stainless steels are chosen for their superior corrosion resistance. Consider the environment where the forgings will be used (e.g., marine, chemical processing) and ensure the alloy selected offers adequate resistance to corrosion, including stress corrosion cracking.
Mechanical Properties: Evaluate your application’s required strength, toughness, and impact resistance. Duplex steels typically offer higher strength than austenitic stainless steels, but properties can vary based on the specific grade and heat treatment.
Weldability: Duplex steels are known for their good weldability, but it’s essential to consider the welding process and ensure the selected grade can be easily welded without compromising corrosion resistance or mechanical properties.
Temperature Resistance: Determine the operating temperature range of your application. Duplex steels generally perform well at both high and low temperatures, but the specific grade should be chosen based on the temperature conditions it will encounter.
Cost Considerations: Due to their higher alloy content, duplex steels can be more expensive than standard austenitic stainless steels. Consider your budget and balance it with the required performance characteristics to find the most cost-effective option.

Are Duplex Steel Forgings Suitable For Hygienic And Sanitary Applications?

Yes, Duplex Steel Forgings are suitable for hygienic and sanitary applications due to their excellent corrosion resistance, high strength, and good weldability, making them ideal for environments requiring cleanliness and durability.

FAQ (Frequently Asked Questions)

Are Duplex Steel Forgings Suitable For Cryogenic Applications?

Yes, Duplex Steel Forgings are suitable for cryogenic applications due to their superior toughness, excellent mechanical properties at low temperatures, and resistance to stress corrosion cracking, making them reliable in extremely cold environments.

Can Duplex Steel Forgings Be Used For Underground Applications?

Yes, Duplex Steel Forgings can be used for underground applications due to their high corrosion resistance, durability, and ability to withstand harsh underground environments, ensuring long-term reliability and performance.

What Are The Considerations For Installing Duplex Steel Forgings?

When installing Duplex Steel Forgings, consider using compatible fasteners and fittings to maintain corrosion resistance. Proper welding techniques must also be ensured to preserve mechanical properties and avoid thermal damage.

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