Incoloy 825 Flanges

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Incoloy 825 Flanges Manufacturer, Exporter and Supplier in Dubai, UAE

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Incoloy 825 Flanges stand as indispensable assets, renowned for their exceptional performance in the most demanding environments. Forged from the robust alloy, Incoloy 825, these flanges exhibit excellent resistance to corrosion, particularly in acidic and chloride-containing environments. Their resilience extends to elevated temperatures, making them vital components across various industries, including chemical processing, marine, and oil and gas. With a reputation for reliability and longevity, Incoloy 825 flanges play a pivotal role in safeguarding critical operations, ensuring the integrity of piping systems even amidst the most corrosive conditions, thus enabling uninterrupted productivity and safety.

Incoloy 825 Flanges Specifications

Standard	ASTM B564 / ASME SB564
Dimensions	ANSI/ASME B16.5, B 16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN
Standard	ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges
Size	1/2″ (15 NB) to 48″ (1200NB)
Class/Pressure	150#, 300#, 600#, 900#, 1500#, 2500#, PN6, PN10, PN16, PN25, PN40, PN64
Flange Face Type	Flate Face (FF), Raised Face (RF), Ring Type Joint (RTJ)

Incoloy 825 Flanges Chemical Composition

Grade	C	Fe	Si	Mn	S	Al	Ti	Cu	Cr	Mb	Ni
Incoloy 825	0.05	22.0 min	0.5	1.0	0.03	0.2	0.6 – 1.2	1.5 – 3.0	19.5 – 23.5	2.5 – 3.5	38.0 – 46.0

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Incoloy 825 Flanges Mechanical Properties

Density	Melting Point	Tensile Strength	Yield Strength (0.2%Offset)	Elongation
8.47 g/cm3	1413 °C (2580 °F)	Psi – 95,000 , MPa – 655	Psi – 45,000 , MPa – 310	40 %

Top Incoloy 825 Flanges Manufacturing Company in Dubai

At PipingMart, we take pride in being the largest supplier and manufacturer in the UAE, offering cutting-edge solutions for all your piping needs. With state-of-the-art production plants strategically located in the UAE, we boast a vast inventory of over 25,000 tons of premium-quality materials readily available in stock.

We offer These Incoloy 825 Flanges as per DIN, ISO, JIS or ANSI Standard.

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Advantages of Incoloy 825 Flanges

Corrosion resistance: One of the main advantages of Incoloy 825 flanges is that they have excellent corrosion resistance, especially in harsh environments such as sulfuric and phosphoric acid, as well as chloride ions
High Temperature: These flanges retain their strength and integrity at elevated temperatures, making them suitable for use in high-temperature environments, such as chemical industries
Resistance to Oxidation and Carburization: Incoloy 825 flanges exhibit resistance to oxidation and carburization, providing longevity and durability even in high oxygen or carbon environments
Versatility: Due to its versatility and resistance to a variety of corrosion products, it can be used in a wide range of chemical, petrochemical, marine and power industries
Weldability: Incoloy 825 flanges can be readily welded using conventional welding techniques, making them easy to manufacture and install.

Types of Incoloy 825 Flanges

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Incoloy 825 Flanges Uses

Application Industry

Incoloy 825 Flanges are extensively used in industries requiring superior performance under extreme conditions. Their exceptional resistance to high temperatures, corrosion, and mechanical stress makes them indispensable in aerospace, chemical processing, oil and gas, and power generation applications. From piping systems to pressure vessels, Inconel flanges ensure reliable operation in harsh environments where standard materials fall short. Their unmatched durability and resilience play a crucial role in maintaining operational integrity and safety across various industrial settings.

Oil & Gas

Aerospace

Chemical Processing

Power Generation

Chemical Applications: Flanges made of Incoloy 825 are widely used in chemical plants where exposure to volatile chemicals is common and used in pipelines, reactors and consumables for corrosion, Asuch as handling of acids and bases.
Oil and Gas: Incoloy 825 flanges are used in the offshore and onshore oil and gas industry to resist sea water and the acidic gas environment. They are Found in pipelines, valves, oil processing, gas manufacture, and equipment used in petrochemical plants.
Power generation: Incoloy 825 flanges are used in power plants, especially in steam, steam and other fluid control systems. They resist corrosion in high temperatures and pressures, making them suitable for steam turbines, boilers and heat exchangers.
Marine applications: Incoloy-825 flanges are used in marine applications due to their excellent resistance to seawater and salt solutions. They are used in seawater cooling systems, desalination plants, fittings and piping systems, and shipbuilding.
Environmental Protection: Flanges made of Incoloy 825 are utilized in environmental protection equipment such as scrubbers and pollution control systems where resistance to corrosive gases and liquids is necessary.

How to Choose the Right Incoloy 825 Flanges

Material compatibility: Incoloy 825 is nickel-iron-chromium plus molybdenum, copper and titanium. Ensure that the flanges are made of Incoloy 825 or suitable for your system’s operating conditions.
Pressure and Temperature Ratings: Determine the flanges’ maximum operating pressure and temperature. Select flanges with the correct pressure and temperature to exceed your system’s needs to ensure safety and reliability.
Size and Design: Select flanges of the appropriate size and thickness for your piping system. Pipe size, flange type (for example, slip-on, weld neck, socket-welded, or threaded), and flange face type (e.g., curved face, flat face, or ring type joints) among other factors
Flange Standards: Incoloy 825 flanges are available in standards such as ANSI/ASME B16.5, ANSI/ASME B16.47, and DIN. Ensure the flanges conform to the appropriate standards for your area and use.
Water resistance: Incoloy 825 is known for its excellent corrosion resistance, especially in harsh environments containing sulfuric, phosphoric acid, and chloride ions. Ensure that the flanges have the correct corrosion resistance for your specific application.

Are Incoloy 825 Flanges suitable for welding?

Yes, Incoloy 825 flanges are suitable for welding. They exhibit good weldability, allowing for efficient joining with other components in various industrial applications. However, proper welding procedures and techniques must be followed to ensure optimal performance and integrity of the weld joints.

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Incoloy 825 Flanges Weight Chart

Standard	Class	Diameter	Bolt Circle Diameter	Number of Bolts	Bolt Size	Diameter of Bolt Hole
AS4087	PN14	95	67	4	M12	14
AS 2129 Flange	Table C	95	67	4	13	14
	Table D	95	67	4	13	14
	Table E	95	67	4	13	14
	Table F	95	67	4	13	14
	Table H	114	83	4	16	17
	Table J	114	83	4	16	17
ANSI B16.5	ANSI 150	89	60	4	13	16
	ANSI 300	95	67	4	13	16
	ANSI 600	95	67	4	13	16
	ANSI 900	121	83	4	19	22
	ANSI 1500	121	83	4	19	22
ISO 7005 (DIN) Flange	PN6	80	55	4	M10	11
	PN10	95	65	4	M12	14
	PN16	95	65	4	M12	14
	PN20	90	60.5	4	M14	16
	PN25	95	65	4	M12	14
	PN40	95	65	4	M12	14

FAQ (Frequently Asked Questions)

Are Incoloy 825 Flanges suitable for cryogenic applications?

Incoloy 825 flanges are generally not recommended for cryogenic applications due to potential embrittlement and reduced toughness at low temperatures. They may experience decreased ductility and susceptibility to cracking, compromising their performance and reliability in cryogenic environments. Alternative materials with better cryogenic properties are preferred for such applications.

How do I ensure the reliability of Incoloy 825 Flanges suppliers?

To ensure reliability, assess Incoloy 825 flange suppliers based on factors such as reputation, certifications (ISO, ASME), product quality, adherence to industry standards, delivery capabilities, and customer reviews. Conduct audits, request samples, and establish clear communication channels to verify their commitment to consistency and reliability in product supply.

Can Incoloy 825 Flanges be used for potable water applications?

Incoloy 825 flanges are typically used in corrosive environments, but they may not be suitable for potable water applications due to potential leaching of nickel and other alloying elements, which could exceed regulatory limits. Stainless steel or other materials specifically certified for potable water are preferred for such applications.

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