Incoloy 825 Forged Fittings

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Incoloy 825 Forged Fittings Manufacturer and Supplier in Dubai, UAE

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Incoloy 825 forged fittings are robust components designed for rigorous industrial use, especially in oil and gas, petrochemicals, and power generation. Fabricated from Incoloy 825 alloy, they offer exceptional strength, durability, and resistance to corrosion and high temperatures. These fittings, ranging from elbows to tees and couplings, play a crucial role in ensuring dependable connections and structural integrity in high-pressure environments. With their sturdy build and reliable performance, Incoloy 825 forged fittings are indispensable for critical operations across a spectrum of industries.

Incoloy 825 Forged Fittings Specifications

StandardASTM B564 / ASME SB564
DimensionsASME 16.11, MSS SP-79, 83, 95, 97, BS 3799
Size1/8” NB to 4” NB (Socketweld & Screwed-Threaded)
TypeSocketweld Fittings, Screwed-Threaded Fittings
Class2000 LBS, 3000 LBS, 7180 LBS, 9000 LBS

Incoloy 825 Forged Fittings Mechanical Properties

ElementDensityMelting PointTensile StrengthYield Strength (0.2%Offset)Elongation
Incoloy 8258.14 g/cm31400 °C (2550 °F)Psi – 80,000 , MPa – 550Psi – 32,000 , MPa – 22030 %

Incoloy 825 Forged Fittings Chemical Composition

Incoloy 8250.05 max1.00 max0.5 max0.03 max1.50 – 3.0022.00 min38.00 – 46.0019.50 – 23.500.02 max0.06 – 1.20

Top Incoloy 825 Forged Fittings Manufacturing Company in Dubai

At PipingMart, we take pride in being the largest supplier and manufacturer in the UAE, offering cutting-edge solutions for all your piping needs. With state-of-the-art production plants strategically located in the UAE, we boast a vast inventory of over 25,000 tons of premium-quality materials readily available in stock.

Contact us to get a quick quote for your requirement.

We offer These Incoloy 825 Forged Fittings as per DIN, ISO, JIS or ANSI Standard.

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Advantages of Incoloy 825 Forged Fittings

  • Corrosion Resistance: Incoloy 825 is known for its exceptional resistance to a variety of corrosion products, including acid reduction and oxidation, chloride ion stress-corrosion, pitting and crevice corrosion making it suitable for use in internal environments are as complex as chemical processing, pollution control and marine applications .

  • High Temperature Strength: These materials retain high temperature mechanical properties, making them suitable for high temperature applications such as heat exchangers, medical devices and furnace components

  • Excellent weldability: Incoloy 825 forged fittings can be easily welded by conventional welding techniques, making them easy to manufacture and install.

  • Excellent technology: The material provides a combination of high strength and rigidity, ensuring reliability and durability under operating conditions.

  • Dimensional Stability: Incoloy 825 maintains its shape and dimensions even under corrosive conditions at extreme temperatures, ensuring a strong seal and water-resistant connection

  • Simple machining: The Incoloy 825 can be machined using conventional techniques, allowing for complex shapes and precise fittings.

Types of Incoloy 825 Forged Fittings

Butt weld pipe fittings

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Incoloy 825 Forged Fittings Uses

Application Industry

Incoloy 825 Forged Fittings applications are as diverse as the industries they serve driven primarily by the aerospace, railway, construction and automotive industries with petrochemical, nuclear, medical, Oil & Gas, Chemical, Pharmaceutical, Food & Beverage, Nuclear, Thermal Power plants, Paper and Pulp, marine and mining, etc.

Oil & Gas Industry

Aviation Industry

Petro Chemical Industry

Power Generation Industry

  • Chemical applications: Incoloy 825 mesh fittings are commonly used in chemical applications where resistance to sulfuric acid, phosphoric acid, and other corrosive chemicals is required. Suitable for reactors, molds, and piping systems in various fields of the chemical industry.

  • Oil and Gas Industry: Incoloy 825 mesh fittings find applications in the oil and gas industry, particularly in offshore sour gas areas where corrosion resistance is critical. They are used in pipelines, valves and wellhead equipment.

  • Marine Environment: Incoloy 825 mesh fittings are used in marine environments due to their resistance to chloride stress, corrosion cracking, and pitting. They are commonly found in marine pipeline systems, desalination plants, and the ocean disposal system.

  • Power performance: Incoloy 825 mesh fittings are used in electrical installations, especially in areas with high temperatures, aggressive chemicals, and hot water. They are also used in boilers, heat exchangers, and steam turbine components.

  • Desalination equipment: Incoloy 825 mesh fittings are suitable for desalination plants where seawater and brine solutions are present. Their corrosion-resistant properties make them ideal for evaporators, heat exchangers and piping systems.

How to Choose the Right Incoloy 825 Forged Fittings

  • Understand your application requirements: Determine the operating conditions, such as temperature, pressure, humidity, and other fittings. Incoloy 825 is known for its excellent corrosion resistance in various environments, including acidic and alkaline solutions, so it is commonly used in the chemical industry, oil and gas, and marine applications.

  • Compatibility: Ensure that Incoloy 825 is compatible with other components in your system, such as piping, valves, and equipment. Compatibility is important to prevent galvanic corrosion or other issues resulting from disparate metals.

  • Size and Dimension Requirements: Choose fittings that match the size and dimensions of your piping system. Consider pipe size, thread type, and connection method (socket weld or threaded) to ensure proper alignment and installation.

  • Pressure Rating: Check the pressure rating of the fittings to ensure they withstand the operating pressures of your system. Incoloy 825 mesh fittings are typically high-pressure rated, but ensuring they fit your specific needs is important.

  • Quality and Certification: Purchase fillers from reputable manufacturers that adhere to industry standards and quality control programs. Look for fittings manufactured to standards such as ASTM, ASME, and ANSI, and make sure they are properly accredited for your application.

Are Incoloy 825 Forged Fittings Recyclable?

Yes, Incoloy 825 Forged Fittings are recyclable. Being primarily composed of nickel, iron, and chromium, they can be recycled through various processes, contributing to sustainability efforts in the metal industry. Recycling helps conserve resources and reduces environmental impact by minimizing the need for virgin materials.

FAQ (Frequently Asked Questions)

Are Incoloy 825 Forged Fittings compatible with other piping materials?

Yes, Incoloy 825 Forged Fittings are compatible with various piping materials, including stainless steel, carbon steel, and other nickel alloys. Their corrosion resistance and mechanical properties make them suitable for use in diverse environments, ensuring reliable connections and compatibility across different piping systems.

What are the considerations for installing Incoloy 825 Forged Fittings?

When installing Incoloy 825 Forged Fittings, ensure compatibility with the intended application’s temperature, pressure, and corrosion requirements. Follow manufacturer guidelines for proper installation techniques, including appropriate torque values and sealing methods. Inspect fittings for defects or damage before installation to ensure reliable performance and safety.

Can Incoloy 825 Forged Fittings be used for potable water applications?

Incoloy 825 Forged Fittings are not typically recommended for potable water applications due to potential leaching of alloy constituents and regulatory considerations. Alternative materials like stainless steel or brass are commonly preferred for their compatibility and safety in potable water systems.

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