Home >Nickel Alloy > Nickel Alloy 201 Flanges
Nickel Alloy 201 Flanges are integral components within piping systems, prized for their robust corrosion resistance, elevated-temperature strength, and superior mechanical characteristics. Widely employed across diverse industries including chemical processing, petrochemical, oil and gas, power generation, aerospace, and marine sectors, Nickel Alloy 201 Flanges stand as stalwart guardians against corrosive environments and extreme thermal conditions. Their exceptional properties make them indispensable in safeguarding critical infrastructure and ensuring reliable performance in demanding operational settings.
Specifications | ASTM B564 / ASME SB564, ASTM B564 UNS N02201, ASME SB564 UNS N02201 |
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Nickel 201 Flange size | 1/2″ – 60″ |
Nickel 201 Flanges Standards | ANSI/ASME B16.5, B 16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flanges. |
Alloy 201 Flanges Class / Pressure | 150#, 300#, 600#, 900#, 1500#, 2500#, PN6, PN10, PN16, PN25, PN40, PN64 etc |
Main Types | Forged / Threaded / Screwed / Plate |
Nickel 201 Pipe Flanges Test Certificates | EN 10204/3.1B Raw Materials Certificate 100% Radiography Test Report Third Party Inspection Report, etc |
Types of Nickel 201 Flanges |
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Manufacturers of Nickel Alloy 201 Flanges |
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Nickel 201 Flanges Face | Raised Face (RF), Flat Face(FF), Ring-Type Joint (RTJ), Tongue-and-Groove (T&G), Male-and-Female (M&F) |
Application |
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Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2, Test Certificates certifying NACE MR0103, NACE MR0175 |
Grade | C | Mn | Si | S | Cu | Fe | Ni |
Nickel 201 | 0.02 max | 0.35 max | 0.35 max | 0.01 max | 0.25 max | 0.40 max | 99.0 min |
Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
Nickel 201 | 8.9 g/cm3 | 1446 °C (2635 °F) | Psi – 67000 , MPa – 462 | Psi – 21500 , MPa – 148 | 45 % |
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We offer These Nickel Alloy 201 Flanges as per DIN, ISO, JIS or ANSI Standard.
Corrosion resistance: Nickel alloy 201 is highly corrosion resistant, especially in corrosion-reducing environments. This makes it suitable for use in various industries with corrosive elements.
High-Temperature Stability: Flanges made of nickel alloy 201 can withstand high temperatures without losing structural integrity. These properties make them suitable for high-temperature applications, such as chemical and fuel industries.
Low Electrical Resistivity: Nickel Alloy 201 has low electrical resistivity, making it ideal for applications where electrical conductivity is important, such as electrical and electronic components.
Easy to manufacture: Nickel alloy 201 is easy to manufacture and comes in various shapes, including flanges. This allows customized flanges to meet specific requirements.
Low cost: Despite its advantages, nickel alloy 201 is relatively cost-effective compared to other nickel-based products. This makes it an attractive option for applications where performance and cost are important factors.
Compatibility: Nickel Alloy 201 is compatible with various materials, including other metals and alloys. These assemblies make them suitable for various environments and applications without galvanic corrosion or other assembly issues.
Nickel alloy 201 flanges are widely utilized in various industries for their exceptional corrosion resistance, high-temperature strength, and superior mechanical properties. Commonly found in chemical processing plants, petrochemical refineries, oil and gas exploration facilities, power generation plants, aerospace applications, and marine environments, these flanges connect pipes, valves, and equipment in demanding operating conditions.
Chemical Industry: Flanges made of nickel alloy 201 are commonly used in medical devices requiring chemical corrosion and high-temperature resistance. They are used in reactors, vessels and piping systems.
Electronics manufacturing: Nickel alloy 201 flanges are used in the electronics industry for their corrosion resistance and high electrical conductivity. They are used in components for electronics and semiconductor manufacturing.
Aerospace Applications: In aerospace applications, nickel alloy 201 flanges find applications in materials with high temperature and corrosive environments and are used in aircraft engines, gas turbines, and exhaust systems.
Marine Applications: Nickel Alloy 201 flanges are used in marine applications such as shipbuilding, marine oil refineries and desalination plants due to their resistance to seawater.
Oil and Gas Industry: Flanges made of nickel alloy 201 are used in oil and gas processing facilities in contact with water and corrosive gas. They are used in pipelines, valves and fittings.
Food Processing : Industry Nickel alloy 201 flanges are used in food processing equipment where corrosion resistance and cleaning are required. It is used in pumps, valves and tanks for handling food and beverages.
Water resistance: Nickel Alloy 201 is known for its resistance to various corrosion agents, including alkalis, salts and acids. Check the level of corrosion resistance needed for your application and make sure Nickel Alloy 201 meets those requirements.
Temperature resistance: Nickel alloy 201 exhibits excellent thermal stability, making it suitable for high-temperature applications. Consider your system’s operating temperature and ensure the flanges can withstand that temperature without failure.
Mechanical properties: Determine the mechanical properties of nickel alloy 201, such as tensile strength, yield strength, and elongation. Ensure these features match your application’s requirements to prevent premature flange failure or deformation.
Compatibility: Ensure that nickel alloy 201 is compatible with other components in your system to avoid potential problems such as galvanic corrosion or chemical reactions.
Size and Dimensional Requirements: Select flanges that match the size and dimensions required for your piping system. Consider pipe thickness, flange size, and bolt-hole configuration to ensure proper fit and alignment.
Standards and Specifications: Check if there are specific industry standards or specifications that flanges must meet, such as ASTM or ASME standards, to ensure conformance and compliance with your system.
Supplier Reputation and Quality: Choose a reputable supplier known for providing high quality nickel alloy products. Review certifications and quality assurance procedures to ensure flange meets industry standards and specifications.
Nickel Alloy 201 flanges are generally not recommended for high-temperature applications due to their limited thermal stability and lower resistance to oxidation compared to other nickel alloys. For elevated temperature environments, alloys with higher nickel content and additional alloying elements are preferred for improved performance and durability.
Flange Weights by Pressure Class and Size | ||||||||||||||||||
Pipe Size | 150 # | 300 # | 600 # | 900 # | 1500 # | 2500 # | ||||||||||||
WN | SO | BLD | WN | SO | BLD | WN | SO | BLD | WN | SO | BLD | WN | SO | BLD | WN | SO | BLD | |
1/2″ | 2 | 1 | 1 | 2 | 1 | 1 | 2 | 2 | 2 | SEE 1500 # WEIGHTS | 5 | 4 | 4 | 7 | 7 | 7 | ||
3/4″ | 2 | 2 | 2 | 3 | 3 | 3 | 4 | 3 | 3 | SEE 1500 # WEIGHTS | 6 | 5 | 6 | 8 | 8 | 8 | ||
1″ | 3 | 2 | 2 | 4 | 3 | 3 | 4 | 4 | 4 | SEE 1500 # WEIGHTS | 9 | 8 | 8 | 12 | 11 | 11 | ||
1 1/2″ | 4 | 3 | 3 | 7 | 6 | 6 | 8 | 7 | 8 | SEE 1500 # WEIGHTS | 13 | 12 | 13 | 25 | 22 | 23 | ||
2″ | 6 | 5 | 5 | 9 | 7 | 8 | 12 | 9 | 10 | SEE 1500 # WEIGHTS | 25 | 25 | 25 | 42 | 37 | 39 | ||
2 1/2″ | 8 | 7 | 7 | 12 | 10 | 12 | 18 | 13 | 15 | SEE 1500 # WEIGHTS | 36 | 36 | 35 | 52 | 55 | 56 | ||
3″ | 10 | 8 | 9 | 15 | 13 | 16 | 23 | 16 | 20 | 31 | 26 | 29 | 48 | 48 | 48 | 94 | 83 | 86 |
4″ | 15 | 13 | 17 | 25 | 22 | 27 | 42 | 37 | 41 | 53 | 53 | 54 | 73 | 73 | 73 | 145 | 125 | 130 |
5″ | 19 | 15 | 20 | 32 | 28 | 35 | 68 | 63 | 68 | 86 | 83 | 87 | 130 | 130 | 140 | 245 | 210 | 225 |
6″ | 24 | 19 | 26 | 42 | 39 | 50 | 81 | 80 | 86 | 110 | 110 | 115 | 165 | 165 | 160 | 380 | 325 | 345 |
8″ | 39 | 30 | 45 | 67 | 58 | 81 | 120 | 115 | 140 | 175 | 170 | 200 | 275 | 260 | 300 | 580 | 485 | 530 |
10″ | 52 | 43 | 70 | 91 | 81 | 124 | 190 | 170 | 230 | 260 | 245 | 290 | 455 | 435 | 510 | 1075 | 930 | 1025 |
12″ | 80 | 64 | 110 | 140 | 115 | 185 | 225 | 200 | 295 | 325 | 325 | 415 | 690 | 580 | 690 | 1525 | 1100 | 1300 |
14″ | 110 | 90 | 140 | 180 | 165 | 250 | 280 | 230 | 355 | 400 | 400 | 520 | 940 | NA | 975 | NA | NA | NA |
16″ | 140 | 98 | 180 | 250 | 190 | 295 | 390 | 330 | 495 | 495 | 425 | 600 | 1250 | NA | 1300 | NA | NA | NA |
18″ | 150 | 130 | 220 | 320 | 250 | 395 | 475 | 400 | 630 | 680 | 600 | 850 | 1625 | NA | 1750 | NA | NA | NA |
20″ | 180 | 165 | 285 | 400 | 315 | 505 | 590 | 510 | 810 | 830 | 730 | 1075 | 2050 | NA | 2225 | NA | NA | NA |
22″ | 225 | 185 | 355 | 465 | 370 | 640 | 720 | 590 | 1000 | NA | NA | NA | NA | NA | NA | NA | NA | NA |
24″ | 260 | 220 | 430 | 580 | 475 | 790 | 830 | 730 | 1250 | 1500 | 1400 | 2025 | 3325 | NA | 3625 | NA | NA | NA |
Select Nickel Alloy 201 flanges based on application requirements such as temperature, pressure, corrosion resistance, and mechanical properties. Consider compatibility with surrounding materials, environmental conditions, and regulatory standards. Consult with material experts or suppliers for guidance on suitable alloys and configurations to ensure optimal performance and reliability.
Yes, Nickel Alloy 201 flanges are weldable using common welding methods such as gas tungsten arc welding (GTAW), gas metal arc welding (GMAW), and shielded metal arc welding (SMAW). Preheating and post-weld heat treatment may be necessary to minimize the risk of cracking and ensure proper weld integrity.
Nickel Alloy 201 flanges are not recommended for cryogenic applications due to their limited ductility and potential embrittlement at low temperatures. Alloys with higher nickel content and specialized compositions are preferred for cryogenic service to ensure adequate mechanical properties and resistance to brittle fracture under extreme cold conditions.
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