Nickel Alloy Tube

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Nickel Alloy Tube and Nickel Alloy Tube Suppliers and Manufacturer in UAE

ASTM B163 Nickel 200 Seamless Tube Manufacturers And Suppliers, Nickel Alloy 200 Tubes, Nickel 2.4066 Seamless Tubing Manufacturer And Supplier In Dubai UAE

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Nickel Alloy Tubes are essentially metal tubes crafted predominantly from nickel and often blended with additional alloy elements like chromium or molybdenum. Renowned for their outstanding resistance to corrosion, impressive strength at elevated temperatures, and excellent mechanical attributes, these tubes are a staple in industries such as aerospace, chemical processing, and power generation. Thanks to their resilience, nickel alloy tubes are favored for applications dealing with harsh conditions, like high temperatures and corrosive environments. They play a crucial role in critical systems such as heat exchangers and are widely employed in various industrial processes demanding robust materials that can deliver top-notch performance and longevity.

Nickel Alloy Tube Specifications

Dimensions : ASTM, ASME and API
Standard : ASTM A163, ASME SB163
Size : 4 to 219mm W. T.: 0.5 to 20mm
Specialized In : Large Diameter Size
Grade : Nickel Alloy 200 (UNS No. N02200)
Schedule : SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS
Form : Round, Hydraulic Etc
Type : Seamless / Fabricated
Length : Single Random, Double Random & Cut Length.
End : Plain End, Beveled End, Threaded

Nickel Alloy Tube Chemical Composition

Cu Ni Fe Mn C S Si
0.25 max 99.0 min 0.4 max 0.35 max 0.15 max 0.01 max 0.1 max

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Nickel Alloy Tube Mechanical Properties

Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
8.89 g/cm3 1370 °C (2550 °F) Psi – 1,15,000 , MPa –790 Psi – 52,000 , MPa – 355 40 %

Nickel Alloy Tube Manufacturing Company in Dubai

At PipingMart, we take pride in being the largest supplier and manufacturer in the UAE, offering cutting-edge solutions for all your piping needs. With state-of-the-art production plants strategically located in the UAE, we boast a vast inventory of over 25,000 tons of premium-quality materials readily available in stock.

Contact us to get a quick quote for your requirement.

We offer These Nickel Alloy Tube as per DIN, ISO, JIS or ANSI Standard.

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Advantages of Nickel Alloy Tube

  1. Superior Corrosion Resistance: Nickel alloy tubes offer exceptional resistance to corrosion, making them ideal for applications in harsh environments, such as chemical processing plants and offshore oil platforms.
  2. High Temperature Strength: These tubes maintain their mechanical properties at elevated temperatures, making them suitable for use in high-temperature processes like heat exchangers and furnace components.
  3. Wide Range of Alloys: Nickel alloys come in various grades, each tailored to specific applications, ensuring there’s a suitable material for diverse industrial needs.
  4. Excellent Mechanical Properties: Nickel alloys exhibit excellent mechanical strength, toughness, and ductility, providing reliable performance under demanding conditions.
  5. Versatility: These tubes find applications across multiple industries, including aerospace, automotive, marine, and petrochemical, due to their versatile properties.
  6. Resistance to Creep and Fatigue: Nickel alloys offer resistance to creep (deformation under prolonged stress) and fatigue, prolonging the lifespan of components in high-stress applications.
  7. Compatibility with Extreme Environments: They maintain their properties in extreme environments, such as high-pressure and high-corrosion settings, ensuring reliable performance and longevity.
  8. Ease of Fabrication: Nickel alloys are typically easy to fabricate, allowing for the production of complex shapes and custom designs to meet specific project requirements.

Types of Nickel Alloy Tube

SS Pipe
Nickel Alloy Tube
Duplex Steel Welded Pipe
Nickel Alloy Seamless Tube
AISI Duplex Steel Pipe
Nickel Alloy ERW Tube
SS 304 ERW Pipe
AISI Nickel Alloy Tube
Duplex Steel Seamless Pipe
Nickel Alloy Welded Tube
SS Seamless Pipe
Nickel Alloy Round Tube

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Nickel Alloy Tube Uses

Application Industry

Nickel Alloy Tube applications are as diverse as the industries they serve driven primarily by the aerospace, railway, construction and automotive industries with petrochemical, nuclear, medical, Oil & Gas, Chemical, Pharmaceutical, Food & Beverage, Nuclear, Thermal Power plants, Paper and Pulp, marine and mining, etc.

Oil & Gas Industry

Aviation Industry

Petro Chemical Industry

Power Generation Industry

  1. Aerospace IndustryNickel alloy tubes are utilized in aircraft engines, offering high strength and resistance to extreme temperatures and corrosive environments.
  2. Oil and Gas SectorNickel alloy tubes are crucial in oil and gas exploration and production, particularly for downhole applications where they withstand harsh conditions such as high pressure, corrosive fluids, and elevated temperatures.
  3. Chemical ProcessingThese tubes find extensive use in chemical processing plants where they resist corrosion from acids, alkalis, and other aggressive chemicals, maintaining structural integrity over long-term exposure.
  4. Power GenerationNickel alloy tubes play a vital role in power generation facilities, especially in boilers and heat exchangers, due to their excellent resistance to oxidation, high temperatures, and thermal fatigue.
  5. Automotive and TransportationIn automotive applications, nickel alloy tubes are employed in exhaust systems and catalytic converters due to their ability to withstand high temperatures and corrosive exhaust gases.
  6. Medical DevicesNickel alloy tubes are used in medical devices and equipment such as pacemakers and surgical instruments due to their biocompatibility, strength, and corrosion resistance.
  7. Electronics and Electrical EngineeringThese tubes are utilized in electronics and electrical applications, including heat exchangers and connectors, where they offer excellent thermal conductivity and resistance to electrical corrosion.

How to Choose the Right Nickel Alloy Tube

  1. Identify Application Requirements: Determine the specific requirements of your application, including temperature, pressure, corrosion resistance, and mechanical stress.
  2. Consider Alloy Composition: Choose the appropriate Monel alloy based on the required properties for your application. Common Monel alloys include Monel 400, Monel K-500, and Monel R-405, each offering different levels of corrosion resistance, strength, and temperature capability.
  3. Evaluate Pipe Dimensions: Select the right pipe size, diameter, and wall thickness based on the flow rate, pressure, and space constraints of your application.
  4. Assess Corrosion Resistance: Consider the corrosive environment in which the Monel pipe will be used and select an alloy with appropriate corrosion resistance. Monel 400, for example, offers excellent resistance to seawater and brine, while Monel K-500 provides additional resistance to stress corrosion cracking.
  5. Verify Regulatory Compliance: Verify that the Monel pipe complies with relevant industry standards and specifications, such as ASTM B165/B829 and ASME SB165/SB829, to ensure quality and safety.
  6. Evaluate Long-Term Maintenance: Consider the long-term maintenance requirements of the Monel pipe, such as cleaning, inspection, and repair, to ensure optimal performance over its service life.

How are Nickel Alloy Tube Sized?

Nickel Alloy Tubes are sized based on their outer diameter (OD), inner diameter (ID), and wall thickness. The OD and wall thickness are typically standardized dimensions, while the ID can vary depending on the specific requirements of the application. Common OD sizes range from fractions of an inch to several inches, with corresponding variations in wall thickness to accommodate different pressure and temperature requirements. Nickel alloy tubes are often manufactured according to industry standards such as ASTM or DIN specifications, ensuring consistency and compatibility across various applications. Additionally, custom sizes and dimensions can be fabricated to meet specific project needs, offering flexibility in design and installation.

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FAQ (Frequently Asked Questions)

Do Nickel Alloy Tube require Corrosion Protection Coatings?

Nickel alloy tubes are inherently resistant to corrosion, thanks to the alloying elements that enhance their corrosion resistance properties. However, in certain aggressive environments or applications where prolonged exposure to corrosive substances is expected, corrosion protection coatings may be applied as an additional safeguard. These coatings can provide an extra layer of protection against specific types of corrosion, such as pitting or stress corrosion cracking, ensuring the longevity and performance of the tubes in challenging conditions. The decision to apply corrosion protection coatings depends on factors such as the operating environment, anticipated exposure to corrosive agents, and industry regulations or standards.

Are Nickel Alloy Tube suitable for high-temperature applications?

Yes, nickel alloy tubes are well-suited for high-temperature applications. Nickel alloys possess excellent high-temperature strength, oxidation resistance, and thermal stability, making them ideal for use in environments with elevated temperatures such as power generation, aerospace, and chemical processing industries. These tubes maintain their mechanical properties at temperatures ranging from several hundred to over a thousand degrees Celsius, depending on the specific alloy composition. Additionally, nickel alloys often exhibit good creep resistance, allowing them to withstand prolonged exposure to high temperatures without significant deformation. Overall, nickel alloy tubes are a reliable choice for demanding high-temperature applications where strength, corrosion resistance, and thermal stability are critical requirements.

Can Nickel Alloy Tube be Welded?

Yes, Nickel Alloy Tubes can be welded using various welding processes such as TIG (tungsten inert gas), MIG (metal inert gas), and SAW (submerged arc welding). However, welding nickel alloys requires careful consideration due to their unique properties, including high thermal conductivity and sensitivity to heat input. Proper pre-weld preparation, such as cleaning and removing surface contaminants, is essential to ensure high-quality welds and minimize the risk of defects. Additionally, selecting appropriate filler materials compatible with the base alloy composition is crucial to maintain the integrity of the welded joint and avoid issues such as cracking or brittleness. With proper welding techniques and expertise, nickel alloy tubes can be successfully welded to meet specific application requirements while preserving their mechanical properties and corrosion resistance.

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