Hastelloy wire emerges as an excellent choice in corrosion-resistant wiring solutions, celebrated for its exceptional performance across a broad spectrum of demanding applications. custom-built from a precise alloy blend, Hastelloy wire showcases remarkable resistance to corrosive elements, making it indispensable across industries ranging from aerospace to chemical processing. Its robust construction ensures steadfast resilience against a myriad of corrosive agents, including harsh chemicals and high-temperature environments, reaffirming its reliability under the most challenging conditions. Serving as a cornerstone for structural integrity, Hastelloy wire epitomizes innovation, providing unwavering dependability and prolonged service life, guaranteeing uninterrupted functionality amidst rigorous operational demands.
Specifications | ASTM B574 ASME SB574 | |
---|---|---|
Grades | Nickel Alloy C276/ C22 / B/ B3/ B2/ X / N / S / C4/ C-2000/ G-30/ G35 | |
ASTM B574 Hastelloy C22 Wires Dimensions | ANSI/AWCI – 01 -1992 and ASTM E 2016-11 and RRW 360 | |
Hastelloy Alloy C276 Wires Length | 100 mm TO 6000 mm, customizable | |
DIn 2.4665 Wires Diameter | 10 mm To 100 mm or as per client requirement | |
Hastelloy C276 Wires Main Types |
| |
ASTM B574 N06022 Wires Density | 8.89 g/cm3 | |
| 580-750 | |
| as standard | |
| 28-30 | |
Surface | Polished bright, Smooth | |
ASTM B574 UNS N10276 Wires Technique | Cold Rolled, hot rolled |
Grade | C | Mn | Si | P | S | Cr | Mo | Fe | Co | Ni | V | W |
Hastelloy C22 | 0.010 max | 0.50 max | 0.08 max | 0.02 max | 0.02 max | 20.0-22.5 | 12.5 – 14.5 | 2 – 6 | 2.5 max | bal | 0.35 max | 2.5-3.5 |
Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
Hastelloy C22 | 8.69g/cm3 | 1399 °C (2550°F) | Psi – 1,00,000 ,MPa-690 | Psi – 45000 , MPa – 310 | 45% |
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We offer These Hastelloy Wire as per DIN, ISO, JIS or ANSI Standard.
Corrosion Resistance: Hastelloy fibres are highly resistant to corrosion caused by acids, chlorine, sulfur compounds, and other aggressive chemicals. This makes them suitable for use in hot spots in chemical plants, marine applications and pollution control.
Resistance to creep and fatigue: Hastelloy wires exhibit resistance to creep (deformation under constant load over time) and fatigue (failure due to conventional loading), ensuring that they are functional and accurate over long periods of use
Versatility: Hastelloy wires are versatile and easy to fabricate, weld and machine to meet specific design requirements. It can be used in various applications in various industries, including aviation, chemical processing, oil and gas, and pharmaceuticals.
Strength and durability: Hastelloy fibres have superior and excellent strength, providing reliability in complex applications where mechanical stresses are a concern. This provides durability and reduces the risk of premature failure.
High-Temperature Resistance: Hastelloy wires can withstand high temperatures without losing their mechanical properties. This makes furnace materials suitable for high-temperature applications such as exhaust and gas turbines.
Hastelloy Wire applications are as diverse as the industries they serve driven primarily by the aerospace, railway, construction and automotive industries with petrochemical, nuclear, medical, Oil & Gas, Chemical, Pharmaceutical, Food & Beverage, Nuclear, Thermal Power plants, Paper and Pulp, marine and mining, etc.
Chemical applications: Hastelloy fibre are commonly used in the pharmaceutical industry for chemical degradation. It is used in reactors, distillation columns, heat exchangers, and other equipment where corrosion resistance is required.
Pharmaceutical Industry: Hastelloy pipes are used in equipment such as reactors, storage tanks and piping systems in the pharmaceutical industry, where cleanliness and corrosion resistance are important
Power generation: Hastelloy wires are used in boilers, steam, and other high-temperature and corrosive states in electrical equipment. They help extend and provide equipment life they can rely upon.
Oil and Gas: Hastelloy pipes are used in the oil and gas industry for products in an acidic gas environment containing corrosive substances such as hydrogen sulfide (H2S) and for use in pipelines, valves, pumps and machinery in the bottom of a hole.
Aerospace: Hastelloy tubes are used in the aerospace industry, where components are exposed to harsh conditions such as high temperatures and hot weather. They are found in aircraft engines, turbine blades, exhaust vents, and other important areas.
Corrosion resistance: Hastelloy fibers are known for their exceptional corrosion resistance in a variety of harsh environments. Determine the specific corrosive elements of your application (e.g., acids, alkalis, seawater, etc.) and select the Hastelloy grade that provides the resistance required. Typical grades include Hastelloy C-276, Hastelloy C-22 and Hastelloy B-2.
Cost: Hastelloy wires come in a variety of styles, each with its own cost. Balance your application’s business needs with budget considerations to choose the most cost-effective option without compromising quality and reliability.
Fabrication Requirements: Consider the ease with which Hastelloy wire can be fabricated and welded. Some grades may be better suited for particular manufacturing processes or welding techniques than others.
Mechanical Properties: Determine the mechanical properties important to your application, such as tensile strength, yield strength, and ductility. Choose a Hastelloy grade that meets these requirements to ensure high performance and durability.
Heat resistance: Consider the heat treatment of your application. Different types of hastelloy have different maximum temperature limits. Make sure the chosen wire can withstand heat exposure without significant damage.
To maintain Hastelloy wire, regularly clean it with mild soap and water to remove dirt and debris. Avoid abrasive cleaners. Inspect for signs of corrosion or damage. Store in a dry, clean environment to prevent oxidation. Follow manufacturer guidelines for specific maintenance instructions.
Yes, Hastelloy wire is recyclable. It can be melted down and reused in the production of new Hastelloy products or other alloys. Recycling helps conserve resources and reduce waste, making it an environmentally friendly choice for industries requiring corrosion-resistant materials.
Hastelloy wire is not typically used for structural applications due to its relatively low strength compared to other structural materials like steel. It’s primarily chosen for its exceptional corrosion resistance in harsh environments, making it ideal for applications where corrosion protection is paramount but not for structural support.
Hastelloy wire can experience galvanic corrosion when in contact with dissimilar metals in certain environments. Proper selection of compatible materials and insulation methods can mitigate this risk. Additionally, implementing cathodic protection measures can further prevent galvanic corrosion in Hastelloy wire applications.
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